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Allis Chalmers Model 160 Shop Manual

SHOP
MANUAL
ALLIS
CHALMERS
MODEL 160
NOTE
Throughout this manual, it will be noted that in the course of setting end-play,
pre-load or c
l
earances to specification that certain shim thicknesses proposed for
use are somewhat unusual. For example: a shim may be offered as having a
thickne
s
s of 0.0039 inches. This thickness corresponds to I/ IO millimeter
,
just as
0.00039 is I/ I00 of a millimeter. The number thirty-nine will often appear as a
multiple in some shim material proposed, just as 0.00196 ( 5 x 0.00039) is 5/ I 00
(0.05) millimeter. Sometimes values will be rounded-off: Instead of 0
.0039,
0.004 may be used. In almost every ca
s
e, tolerance allowed is sufficient so that
US-produced shim stock, available from suppliers in thicknesses of 0.002, 0.004,
0.005, etc., will serve in place of the metric material.
INDEX (By Starting Paragraph)
BRAKES
Connecting Roda & Bearings . .
....
37
Crankshaft & Bearings
..........
. 38
Crankshaft Front Seal . . ..
.......
25
Crankshaft Gear ... . ..
...........
30
Cylinder
Head.
R&R
... . . . . . . .. . .
18
Hydraulic Pump, R&R
....
. ... . . . .
109
Lift Control Valve, R&R ..
.........
113
Relief Valve Block, R&R .
.........
110
Remote Ram Valves, R&R . ... .. . . 112
Adjustment
.
.......
.
......
. .. ...
96
R&R,
Overhaul
......
.. . ..
.......
97
CLUTCH
Adjustment
.
..
.........
.
........
64
Clutch
Split
. .. . ..
.............
. .
65
Clutch
Overhaul
.. . . .
......
... . .
66
Release Bearing
..............
·. . .
67
COOLING SYSTEM
Radiator
.
.....
.
....
. .. .
.
. ..
.....
58
Water Pump
....................
60
DIESEL FUEL SYSTEM
Bleeding
. . .
.
.. . . .
.....
. . .. . .
....
45
Cold
Start
Preheater
. . ..
.
.. . . .. ..
57
Fuel Filters
.. . .. .. ... .. .. . .. . . . ..
44
Fuel
Lift
Pump
.. . . .. .. . . .
.
.. ... .
44A
Injector N
ozzlea
. . .
.
.. . ..
.
.. .
.
.
.
.
.
46
Testing
................
.
........
48
Timing Injection Pump .
.
.
......
..
56
DIFFERENTIAL & FINAL DRIVE
Adjustments .. ..
.......
.
.
........
89
R&R
and Overhaul
.....
.
. .. .
. .
. . 88, 90
DIFFEREN
T
IAL LOCK
Adjust
.................
.
........
93
ELECTRICAL SYSTEM
Alternator
... .. . . ... ...
.
... . .. . .
61
Regulator .
:
............
.
.
.......
62
Starting Motor
.. . ... ... .
.
.
.
.
.
. . . .
63
ENGINE AND COMPONENTS
Camshaft
.. .. ... .. .
....
.
......
. . 33
Ccnnahaft Gear
.........
.
........
28
2
Flywheel
·
............
... .. . . .. ..
40
Idler
Gear ..
......
.
..........
... 27
Injection Pump Drive
............
29
Oil Pan
.........................
41
Oil Pressure Relief Valve
.......
.. 43
Oil Pump
.......................
42
Piston
Pina
...
.....
. . .. ... ... . ..
36
Pistons,
Rings, Sleeves
....
. . . .. .. 35
Rear Oil Seal
....
.....
. .
.....
. . . 39
R&R, Engine w/Clutch
...........
17
Rocker Arma & Shaft .
. . ..
. . ..
.
.
.
21
Rod
& Piston Units
....
. .. . .. . . . .
34
Tappet Gap Adjustments
.....
....
20
Timing Gear Cover .
....
......
. .. 25
Timing Gears
...................
26, 31
Valves & Seals
..................
19
Valve Guides
...................
22
Valve Springs ..
....
..
.......
... . 23
Valve Tappet11
..................
24
FINAL DRIVE GEARS
R&R Bull Gears
.................
91
R&R Bull Pinions
................
91A
FRONT SYSTEM
Axle
Adjustments
.. ..
....
. . . . .. .
2
Front
Split
.. . . .. .. .. .. . . . . . . . . . .
5
Front
Support Bushings
.........
. 4
Spindle Bushings
....
.
.......
....
3
Wheel
Assembly
.....
.. .. . .. .. . .
l
HYDRAULIC SYSTEM
Checks and Adjustments
.........
101
IMPLEMENT LIFT AND DRAFT CONTROLS
Draft Control Shaft ...
.....
.....
. 118
Lift Piston & Seal
................
117
Lift Shaft & Bushings .. . . .. .. .. .. 115
POWER TAKE.OFF
Shaft & Gears
..................
100
REAR AXLES
R&R and Overhaul ..
...........
. 94
STEERING SYSTEM
Bleeding
Power Steering
....
.. ... 7
Power Steering Cylinder
........
. 14
Power Steering Pump, R&R . .
.....
10
Steering Control Valve
...........
11
Testa and Adjustments . .
.......
.. 8
Trouble Shooting
...........
....
. 6
TRANSMISSION
Adjust Pinion Depth
.............
81
Adjust Pinion Shaft Bearings ... .. 82
Main Transmission, Overhaul .. . .. 75
Pinion Shaft, Gears,
Synchromeah
Assembly
........
79, 83
Power
Take-Off Shaft .
.......
....
7
2
Range Transmission . . .. . . . . .. .. ..
73
Reverse Gear Shaft & Cluster . . .. . 77, 85
Shift Controls .. ..
....
.....
...
....
76, 86
Transmission,
R&R
..
....
.. ... . . ..
68
Upper Main Shalt & Gears .. ... .. 78, 84
WIRING DIAGRAM
General Electrical
.............
.
.Fig. 146